How to Prep a Salvaged Engine Before Starting It

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Buying a used engine is a smart move when you want OEM performance without the dealership price. But before you turn that key, it’s critical to properly prep your salvaged engine to ensure a safe, clean start—and avoid long-term damage.

At Bigansto, we inspect every engine before sale. But here’s what you need to do once it arrives in your shop or garage.


🧼 1. Inspect the Engine for Damage and Leaks

Before installing anything, do a visual inspection:

  • Look for cracks in the block or head
  • Check for oil leaks, coolant residue, or broken mounts
  • Inspect for rust, corrosion, or damage from storage

✅ Pro Tip: If anything looks off, contact your parts supplier before proceeding. Reputable sellers like Bigansto offer guarantees and support.


🔁 2. Replace Wear-and-Tear Components

Used engines come with miles—so freshen up the components that usually wear out. Replace:

  • Spark plugs
  • Belts (timing, serpentine)
  • Hoses
  • Gaskets
  • Thermostat
  • Water pump (optional but smart)
  • Rear main seal (while it’s accessible)

This small investment now prevents huge repairs later.


💧 3. Drain Old Fluids Completely

Even if the engine was drained at the yard, always:

  • Drain any remaining oil and replace with fresh oil + filter
  • Drain coolant and refill with new coolant
  • Check for any residual fuel (especially if it’s been sitting)

⚠️ Old fluids can break down or become contaminated during storage.


🧠 4. Check Sensors & Wiring Harnesses

Verify that:

  • All engine sensors are intact and not damaged
  • Wiring connectors are clean and corrosion-free
  • You have compatibility between the engine and your vehicle’s ECU

You may need to swap some sensors from your old engine to ensure proper communication.


🔄 5. Turn the Crankshaft by Hand

Before doing anything electrical:

  • Use a socket and breaker bar to turn the crankshaft manually
  • Make sure the engine spins freely without resistance or unusual noise

🔧 If it’s stuck or binds up, stop and re-evaluate—it could indicate internal damage.


🔌 6. Prime the Engine with Oil

You don’t want a dry start. Prime the oil system by:

  • Removing the spark plugs
  • Disconnecting the fuel system
  • Cranking the engine (starter motor) for 10–15 seconds
  • Watching for oil pressure buildup

This coats internal components in oil before combustion begins.


🚀 7. First Start Checklist

When you’re ready to start the engine:

  • Double-check all vacuum and coolant hoses
  • Reconnect the fuel system and plugs
  • Make sure all fluids are topped off
  • Start the engine and let it idle
  • Monitor for leaks, smoke, or strange noises
  • Use a scan tool to check for codes or sensor issues

Let it run and warm up gradually. Don’t rev it hard on first start.


🧰 Bonus Tip: Use a Break-In Oil for the First 500–1,000 Miles

If the engine has new gaskets, seals, or rings, a break-in oil can help seat everything properly. Then switch to regular oil after the break-in period.


🏁 Final Thoughts

A salvaged engine can deliver years of performance—if you prep it right. Skipping steps or rushing the install can lead to costly mistakes and early failure.

Looking for a reliable used engine?

At Bigansto, we sell tested, inspected OEM engines for most makes and models. Our powertrains are pulled by pros, pressure-tested, and ready for installation.

Contact us today to find the right engine for your next build.

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